MidiVox Assembly Instructions

To assemble the kit, you'll need:
  • solder
  • soldering iron
  • snips / wire cutter

In addition, the following items are recommended:
  • Panavise Jr. or "helping hands"/"third hand" for holding the PCB
  • needle nose pliers

1. Diode (first & only one)

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Bend the leads of the 1N148 diode at right angles as shown above
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Once in place, bend the leads on the reverse side of the PCB outward to hold the part in place while soldering.
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Insert the diode into the PCB matching the orientation of the polarity indicator on the PCB silscreen
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Solder each lead securely to its respective pad on the back side of the PCB.
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Clip each the excess length of each lead off close to the surface of the PCB.

2. Numerous resistors

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Unlike diodes, resistors can be mounted in either orientation.
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Insert the resistor into the PCB, bend the leads outward, solder, and clip as you did with the diode.
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Start with the 220Ω resistor. Bend the leads for mounting …
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Repeat the process the above photo as a guide. The resistor values are also printed on the PCB. Unfortunately one value was misprinted: the "890" label should actually read "909"

Oh and please ignore the ceramic capacitors in the pic above - they're up next ;)

3. Capacitor country

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The ceramic capacitors can also be mounted in either orientation.
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The poly caps included may be either grey or red. Either way, they're non-polarized so you needn't worry about their orientation.
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Place, bend, solder, and clip as you did with previous parts
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Place the two poly caps side by side in their homes at the center of the board.
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The leads of these caps may be a little hard to bend by hand, so use a pair of needle nose pliers if necessary. Solder and clip the leads as before.

4. LED 1-2-3

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The two flat-top LEDs each have a bump on one side to indicate their polarity.
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Bend, solder, & clip leads the ol' fashioned way.
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Place the LEDs on the PCB, matching the indicator to the printed outline.

5. Switches, man - switches.

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Mount the SPST slide switch on the upper right corner of the PCB in either orientation.
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Press the momentary tactile switch into it's spot below the LEDs. It should pop in securely.
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Hold or tape the part in place and solder.
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Solder the leads on the reverse side of the board - no need for bending/clipping.

6. IC Sockets - do you?

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Place the two IC sockets on the PCB, matching up the indicator notches with printed outlines.
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Does your board look like the pic above? Sweet!
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On the reverse side of the PCB, bend the leads at each corner to keep it in place then solder away.

7. Electrolytic Capacitor (the lone tower)

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Unlike the ceramic and poly types, the electrolytic capacitor is picky about it's orientation (polarity).
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Bend the leads outward, solder, clip and rejoice!
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Mount it in the circular outline below the diode - make sure to insert the longer lead into the hole marked with a "+".

8. Trimpot + Jacks are GO!

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The big blue trimpot can only fit onto the PCB one way - the right way!
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The 1/8" jack should snap into it's spot on the lower left hand side of the board.
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Above see demonstration of aforementioned "right way"
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Solder the jack in place and clip off it's protruding leads close to board's surface (so it doesn't bump into the Arduino's DC jack)
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Tape or hold the jack in place, then solder liberally to provide a sturdy connection.
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Place the DIN5 jack on the large outline labelled "MIDI" on the lefthand side of the PCB.

9. Header Pins FTW!

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Break apart the long strip of header pins into:
two 6-pin pieces
two 8-pin pieces
& one 3-pin piece
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Place the pins into their respective places on your Arduino board as seen above.
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If you started with a 36-pin strip you should end up with an extra 5-pin piece - do with it as you see fit (we won't be using it)
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Place the MidiVox PCB over the Arduino while aligning the pins you just placed. Keep the board held down securely while soldering all 28 pins to the PCB.
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Hold the pins in place with pliers or tape and solder each one (it'll get hot, so no fingers this time!)
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Place the remaining 3-pin segment in its spot just to the right of the 1/8" jack
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Push the black pin jumper into place over the bottom two pins of that 3-pin header.

10. IC that we're almost done here.

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Both ICs come with their legs splayed out just a bit too wide too fit in their socket (why, I do not know). Slowly & carefully press them inward between two fingers until the point straight down from the chip's body.
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Place the MCP4921 DAC IC into the remaining socket with its indicator notch to the right (matching the socket).
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Place the 6N138 optocoupler IC into the leftmost socket with its indicator dot at the upper left.

11. Welcome to Donesville …

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If all went according to plan, your MidiVox shield now look much like the one above. Now load up a sketch and start using it! (remember to set the slide witch to "PGM", leftmost position, before uploading.)
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Oh, and If you're bothered by unsightly flux surrounding your solder joints (gross!) - solder flux remover will come in handy. (rubbing alcohol may also work in a pinch)

Photos on Flickr

© 2009 Collin Cunningham